100 bbl 4 vessel commercial brewhouse solutions
August 25, 2024
Empower your craft brewery with our robust 100 BBL 4 Vessel Commercial Brewhouse Solutions, engineered for large-scale production. This advanced brewhouse system features four dedicated vessels for mashing, lautering, boiling, and whirlpooling. With a substantial 100 BBL capacity, it’s the ideal solution for commercial breweries looking to expand their production capabilities without compromising on the quality and flavor of their craft beers.
100 bbl 4 vessel commercial brewhouse solutions is essential for wort preparation. Microbreweries often configure two or three versatile brewing vessels, while large-scale breweries opt for a four-vessel setup: a mash tun, lauter tun, brew kettle, and whirlpool tank. To boost brewing capacity and save energy, the brew house include hot and cold water tanks. Brewers may also add auxiliary raw materials to enhance flavor or cut costs, requiring an additional cooker.
We engineer our commercial and industrial brewhouse equipment for high output, producing 4-5 batches daily. An advanced, automated control system with pneumatic valves and PLC touch screens streamlines production, reduces manual labor, and ensures precision and consistency.
Beyond the 100 bbl brewhouse, we offer a comprehensive suite of beer brewery equipment. This includes fermenters, brite tanks, water treatment systems, CIP systems, chillers, malt mills, filters, and kegging equipment. We provide customized turnkey brewing solutions tailored to your operation.
100 bbl Brewhouse Solutions Main configuration
| Items | Specification |
| Structure | Mash Tun+Lauter Tun+ Kettle Tun+Whirlpool Tun+Hot Liquor Tun+Cold Water Tank(Optional) |
| Material | Stainless steel, Copper or Brass |
| Batch/Day | 4-5 Batches |
| Brewing Range | Low to high gravity beers |
| Heating Method | Steam Heating:Facilitated by a boiler or generator, ensures even and rapid heating without scorching the pot. It also allows for precise temperature control. |
| Electric Heating:Efficient for volumes under 500L, avoids boiler/burner investment, and is economical when electric power is favorable. | |
| Direct Fire Heating: The kettle comes with a burner and agitator for direct heating, but is prone to wort scorching with decoction mashing. For this reason, steam heating is often more appropriate. | |
| Control System | Semi-Automatic or Automatic Control |
| Mashing Method | Decoction,Infusion |
| Power Supply | 3phase/380(220, 415,440…)v/50 (60)Hz； Single Phase/ 220(110, 240…)v/50(60)Hz； Customised to local power supply |
| Appliance | Restaurants, Brewpub, Bars, Hotels,Tourist/shopping Centers,Breweries,Brewing Schools etc. |
| Note | 1HL=100liter; 1Gallon=3.7854liter; 1Barrel (BBL) = 117 Liter（US）；1Barrel (BBL) =163.6Liter（Imperial） |
100 bbl Mash Tun
SUS304 or SUS316 Material;
2mm Exterior Shell and 3mm Interior Shell;
Insulated Body & Bottom;
360 degree of rotating CIP cleaning ball;
Sanitary thermowell and Precision temperature sensor
Agitator with VFD control and reducer
Four stainless steel legs with adjustable footplate;
Grist hydrator for special request
100 bbl Lauter tun
SUS304 or SUS316 Material;
2mm Exterior Shell and 3mm Interior Shell;
Insulated Body & Bottom;
360 degree of rotating CIP cleaning ball;
Sanitary thermowell and Precision temperature sensor
False bottom with sieve plate, sparging ring with nozzles;
Grain rake and scraper blade with VFD control;
Automatic rake for special request
Top-mounted Stainless steel or glass manway;
Side-mounted spent grain door with chute;
Four stainless steel legs with adjustable footplate;
100 bbl Brew kettle
SUS304 or SUS316 Material;
2mm Exterior Shell and 3mm Interior Shell;
Insulated Body & Bottom;
360 degree of rotating CIP cleaning ball;
Sanitary thermowell and Precision temperature sensor
Sanitary leveling sight glass
Steam trap port on side wall and bottom
Steam jacket safty port on side wall and bottom
100 bbl Whirlpool tun
SUS304 or SUS316 Material;
2mm Exterior Shell and 3mm Interior Shell;
360 degree of rotating CIP cleaning ball;
Sanitary thermowell and Precision temperature sensor
Tangential whirlpool inlet
100 bbl Brewhouse Project Auxiliary Equipment
Hot liquor Tun
Cold water Tank
Flexible auger or bucket elevator
Control cabinets or PLC Touchscreen Controller for 100 bbl Brewhouse
Completely SUS304 work platform
25M3/h Sanitary wort and hot liquor pump with VFD control
100M2 Heat Exchanger
Sanitary wort aeration mounted with stone
50L Sanitary Yeast feeder
Sanitary Pipe,vavles and fittings