4 vessel 40 bbl brewhouse brewing system cost

August 25, 2024

Invest in our 4 Vessel 40 BBL Brewhouse Brewing System for a cost-efficient solution to enhance your brewery’s output. Designed for medium to large-scale operations, this system integrates four essential vessels for comprehensive brewing processes, from mashing to whirlpooling. Automated controls ensure precision and repeatability, while the scalable design supports future expansion.

4 vessel 40 bbl brewhouse brewing system cost is essential for wort preparation. Microbreweries often configure two or three versatile brewing vessels, while large-scale breweries opt for a four-vessel setup: a mash tun, lauter tun, brew kettle, and whirlpool tank. To boost brewing capacity and save energy, the brew house include hot and cold water tanks. Brewers may also add auxiliary raw materials to enhance flavor or cut costs, requiring an additional cooker.

We engineer our commercial and industrial brewhouse equipment for high output, producing 4-5 batches daily. An advanced, automated control system with pneumatic valves and PLC touch screens streamlines production, reduces manual labor, and ensures precision and consistency.

Beyond the 40 bbl brewhouse system, we offer a comprehensive suite of beer brewery equipment. This includes fermenters, brite tanks, water treatment systems, CIP systems, chillers, malt mills, filters, and kegging equipment. We provide customized turnkey brewing solutions tailored to your operation.

40 bbl 4 Vessel Brewhouse Main configuration

Items Specification
Structure Mash Tun+Lauter Tun+ Kettle Tun+Whirlpool Tun+Hot Liquor Tun+Cold Water Tank(Optional)
Material Stainless steel, Copper or Brass
Batch/Day 4-5 Batches
Brewing Range Low to high gravity beers
Heating Method Steam Heating:Facilitated by a boiler or generator, ensures even and rapid heating without scorching the pot. It also allows for precise temperature control.
Electric Heating:Efficient for volumes under 500L, avoids boiler/burner investment, and is economical when electric power is favorable.
Direct Fire Heating: The kettle comes with a burner and agitator for direct heating, but is prone to wort scorching with decoction mashing. For this reason, steam heating is often more appropriate.
Control System Semi-Automatic or Automatic Control
Mashing Method Decoction,Infusion
Power Supply 3phase/380(220, 415,440…)v/50 (60)Hz; Single Phase/ 220(110, 240…)v/50(60)Hz; Customised to local power supply
Appliance Restaurants, Brewpub, Bars, Hotels,Tourist/shopping Centers,Breweries,Brewing Schools etc.
Note 1HL=100liter; 1Gallon=3.7854liter; 1Barrel (BBL) = 117 Liter(US);1Barrel (BBL) =163.6Liter(Imperial)

40 bbl Mash Tun

SUS304 or SUS316 Material;

2mm Exterior Shell and 3mm Interior Shell;

Insulated Body & Bottom;

360 degree of rotating CIP cleaning ball;

Sanitary thermowell and Precision temperature sensor

Agitator with VFD control and reducer

Four stainless steel legs with adjustable footplate;

Grist hydrator for special request

40 bbl Lauter tun

SUS304 or SUS316 Material;

2mm Exterior Shell and 3mm Interior Shell;

Insulated Body & Bottom;

360 degree of rotating CIP cleaning ball;

Sanitary thermowell and Precision temperature sensor

False bottom with sieve plate, sparging ring with nozzles;

Grain rake and scraper blade with VFD control;

Automatic rake for special request

Top-mounted Stainless steel or glass manway;
Side-mounted spent grain door with chute;

Four stainless steel legs with adjustable footplate;

40 bbl Brew kettle

SUS304 or SUS316 Material;

2mm Exterior Shell and 3mm Interior Shell;

Insulated Body & Bottom;

360 degree of rotating CIP cleaning ball;

Sanitary thermowell and Precision temperature sensor

Sanitary leveling sight glass

Steam trap port on side wall and bottom

Steam jacket safty port on side wall and bottom

40 bbl Whirlpool tun

SUS304 or SUS316 Material;

2mm Exterior Shell and 3mm Interior Shell;

360 degree of rotating CIP cleaning ball;

Sanitary thermowell and Precision temperature sensor
Tangential whirlpool inlet

40 bbl Brewhouse Auxiliary Equipment

Hot liquor Tun

Cold water Tank

Flexible auger or bucket elevator
Control cabinets or PLC Touchscreen Controller for 40 bbl Brewhouse

Completely SUS304 work platform

15M3/h Sanitary wort and hot liquor pump with VFD control

40M2 Heat Exchanger
Sanitary wort aeration mounted with stone
50L Sanitary Yeast feeder

Sanitary Pipe,vavles and fittings

 

 

 

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